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Manufacturing
Process Detail
Steel
The quality of steel is very important in the production of quality
instruments. The best you select the best you produce. In order to
ensure the finest of quality steel, we have imported or best quality
local steel as required by valued customers. |
Forging
Forging is a process of cutting shaped raw instruments with the help
of dyes and hammers. Here, the skilled hands give life to the metal
and give it the rudimentary shape that will go through series of
complicated processes. |
Forging Inspection
At this stage, forged tools are checked to ensure no piece contains
any cracks or is reshaped beyond acceptable limits. Checking the
quality of raw instruments for: -
a. Shape fault
b. Broken |
Machining
In this process forging is cut or shaped by machines i.e. cutting
sharp edges and raw material in the shape. Here instruments are
given their shape through grinding and hammers. For this purpose,
extremely skilled labor is required and this process is carried out
by instrument specialists only. |
Milling
Drilling of holes in the instruments where required for screws.
Different kids of screwing machines are used and instruments are
made pairs here. Instruments with even the slightest difference in
whole positions will suffer otherwise. |
Inspection
At this stage, all the instruments are inspected not only for
machining and milling, but for every process they’ve been through.
It’s the stage where only best instruments are selected and
instruments with tiny holes and manufacturing faults are again
sorted out. |
Filling
At this stage the steel is not too hard so filling is used to shape
the instruments in the exact shape they are required to be. The
workers match the shape exactly with the samples provided at this
stage. So the instruments get most of their shapes at this stage. |
Filling Inspection
After filling the inspection is made and measurements and shapes are
checked according to samples. |
Binding and Temper
At this step the instruments are bound in groups of 12 pieces. Then
they put them in temper machine, which is filled with a particular
material. Here instruments are tempered and its ensured that every
instrument get equal heat and treatment so a consistent quality
would achieve. |
Snuffing Fitting
For scissors and forceps they are in two pieces so they are joined
in this process with screw. Forceps (Tweezers) are joined before and
their joint is leveled with a machine by burning the raw material on
the joint. At the same stage, instruments are filled to eliminate
welding suspensions. |
Plant or Heat Treatment
In this process the instruments are dipped in a material by hanging
for five minutes to harden the material. |
Polishing
Instruments are polished at this stage. Till this point at
manufacturing stage, all the necessary shaping is done. Polishing
makes every millimeter of instrument clear and any instrument with
hidden defects are revealed could be sorted out. |
SSE
Inspection 2%
2% of each lot of instruments is checked by executives and then go
the further processing. In inspection they see each and every part
and defective parts are marked with red marker and if rejected send
to polishing again. |
Ultrasonic Cleaning
In this process the instruments are dipped in two materials for
cleaning the polish raw thing on it. 1 min. for first material and
then for half min. for other material. Ultrasonic cleaning cleans
any polishing material stuck and leaves the instrument crystal
clear. |
Lubrication
All the instruments involving screws are lubricated at this step.
Lubricating the instruments moveable portions facilitates the
instrument movement. |
Tuck checking
In this process workers check the cuts and all other things just by
viewing the instruments individually. |
Etching
Putting each instrument on stamp pad and burning process to put
stamp on each instrument. This stamping procedure is done through
electronic etching machines that make the stamp reliable and even
sustainable under high boiling temperatures when instruments are
sterilized. |
Cleaning and Checking
Instruments are cleaned and checked again one by one. Again it’s the
checking for operation, measurements, polish and usability. |
SSE Inspection 4 %
4% of the instruments are inspection by
SSE Directors. Samples for
inspection are taken randomly and are observed to every bit of
detail. Even the slightest difference from acceptable standards
could result in rejection of whole lot. |
Packing
Packing in boxes each contains 100 pieces. 10 Boxes in a Carton.
Here instruments are packed with respect to sizes and types.
Instruments boxes are properly labeled and stored in proper storing
environment. |
Labeling
Labels are put in this process. |
Storage
Storage by lot and order number |
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Delivery |
These processes are also included as required.
Passivation
Boil Test
Gold plating in different manner.
Copper Soleplate test.
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